Why Choose DiscreteAi?
Agile, Real-Time Analysis for the Modern Manufacturing Fab.
DiscreteAi solutions help improve yields, reduce cycle time, and increase throughput for all types of manufacturing.
Predictive
Quickly localize system, resources, and equipment with the greatest variation and predict efficiency matrices.
Secure
An intuitive PlexusView dashboard to manage critical manufacturing efficiency matrices.
Customizable
Add or remove manufacturing lines, data streams, machine sensors and resources.
Products
“If your profit is weighted down by manufacturing inefficiencies - Consider DiscreteAi”
PlexusTM is a unique software platform driven by powerful proprietary algorithms to deliver real-time analysis of manufacturing efficiency to improve profit margins. PlexusTM is customizable to any manufacturing process.
Industries
“Try amazing interactive Software Prototypes and compare the effectiveness of our solution to the competition”
We understand that mass manufacturing is highly complex, cost driven and a continuously changing environment. We designed our software as highly adaptable that requires minimal configuration and with the lowest cost of implementation for all types of manufacturing.
Battery Manufacturing
The battery market is growing at a rapid pace and is highly competitive.
Micro-LED Manufacturing
The LED market is growing at rapid pace in multiple segments such as Lighting, Automotive, Consumer, and Display.
Hard Disc Drive Manufacturing
Hard Discs Drive manufacturing is a well-established industry. Minimizing production costs for HDDs is more important than ever.
Shoe Manufacturing
Shoe manufacturing have historically been labor-intensive industry with multi-location segmented facilities.
Oil and Gas
Oil & Gas companies collect data from a diverse array of sources such as production wells, equipment diagnostic to process operations.
Electronics and Semiconductor
Semiconductor manufacturing is complex with yield losses and testing costs comprising up to 30 percent of the total production costs.
Case Studies
Complex Problems - Fast Solution - Real Cost Savings - DiscreteAi
DiscreteAi helps manufacturing organizations achieve a higher level of production efficiency and yield while providing analytical information to make strategic decisions. Find out how DiscreteAi helped customers improve their profit margins
Yield Management
Industry
Micro LED Manufacturing
Customer problem
Customer with high volume LED manufacturing is experiencing significant financial variance and delivery issues as LED test yields are down to 40% for several wafer fab lots. Typically, the test yields are above 95%.
How DiscreteAi helped:
DiscreteAi’s yield management algorithm identified that Vf (Forward Voltage) is high resulting lower yields and established correlation between Oxygen flow in Oven 3 and Vf. Sensor data analysis of mass flow controllers (MFC) of Oven 3 identified that the Oxygen MFC is faulty.
Customer benefits
- Verified the yield is back to 95% after replacing the defective MFC for Oven 3 saving customer $47000.
- Automated detection of low yielding machines reduces cycle and idle time for machines and operators.
- Provide predictive maintenance protocols.
Quality Control
Industry
Battery Manufacturing
Customer problem
Customer with a medium size Li-ion battery manufacturing facility has large variation in cell capacity during storage and searching for root cause.
How DiscreteAi helped
DiscreteAi’s quality control algorithm precisely determined that the positive electrode cell material purchased from a specific supplier has not only lower capacity but also generates more gas compared to three other supplier.
Customer benefits
- Able to evaluate product quality and implement quality control procedures and reduced cell rejection by 3%
- Customer guided supplier to address their quality issue related to backing of electrode powder.
- DiscreteAi algorithm allows automated detection of low yielding machines within electrode, assembly, packaging and testing lines.
Predictive maintenance
Industry
Oil and Gas
Customer problem
Customer was operating a large oil production field of 430 wells with a large variation in output between wells. Customer wanted the ability to predict each well’s expected performance and in comparison, to other wells.
How DiscreteAi helped
DiscreteAi's predictive maintenance algorithm monitored the time stamp trends to precisely identify that the lift valve traveling time changes with output and slower moving valve will result in lower production.
Customer benefits
- Able to predict production drop for each well based on lift valve traveling time.
- DiscreteAi's algorithm enabled implementation of equipment shutdown protocols associated with each well to reduce unplanned downtime resulting in a $4000 per day saving.
Operator Training
Industry
Shoe Manufacturing
Customer problem
Customer was producing 15000 shoes per day running a 24/7 shift consisting of 700 employees per shift. Customer has high and unacceptable defect rate.
How DiscreteAi helped
DiscreteAi's operator training algorithms monitored operator performance and line balancing data to precisely identify several operators producing defective upper stitching.
Customer benefits
- After implementing operator specific training, customer was able to reduce defect rate by 2%.
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Access to advanced AI based production line efficiency tools including real-time line balancing and predictive maintenance.
Yield Management
Industry
Hard Drive Manufacturing
Customer problem
An established hard disc manufacturing customer was taking an average of 7 hours to identified and detect root cause for yield loss.
How DiscreteAi helped
DiscreteAi's yield management algorithm allowed real time determination of a fathom yield loss arising from broken glide head tester rejecting good discs. Customer was able to rerun and recover 26000 discs rejected by a faulty glide test head.
Customer benefits
- A real time determination of fathom yield due to glide test head saved customer $45K.
- Low cost access to advanced manufacturing efficiency tools for fast and automated detection of low yielding machines.
Partner Program
“Lets Grow Together”
Our ideal partners are providers of MES solutions, factory automation developers, system integrators and manufacturing efficiency software distributors. Our partnership goal is to combine distinct expertise to mutually benefits from the growing application of Artificial Intelligence and Machine Learning in manufacturing.
MES Solution Provider
Integrate your MES solution with DiscereteAi powerful Manufacturing Analysis Tools to help your customer impove profit margins and Increase value of your MES solution
Factory Automation Provider
Embedd your IOT and automation solution with DiscreteAi's alogorithms and anlytics to improve your customers ROI
Systems Integrators Partner
Enable your clients digital transformation by including DiscreteAi’s yield and KPI analytics in combination with powerful predictive manitenance solution.
Distributor or Referral Partner
Within your designated territory, distribute and sell DiscreteAi’s manufacturig efficiency solution or refer us to earn comssion.
About Us
“Improving Manufacturing Efficiency Through Ai”
Our mission is to bring latest breakthroughs in Artificial Intelligence (AI) and Machine Learning (ML) to small and medium size manufacturers to improve their profitability through increased manufacturing efficiencies.
Experienced Support Team
The DiscreteAi team comprises of manufacturing experts and builders of AI driven software solutions. We understand the ROI challenges faced by small and medium manufacturers because of our extensive experience in automated mass manufacturing.
Ai
Artificial Intelligence
Our mission is to bring the latest breakthroughs in Artificial Intelligence and Machine Learning to small and medium size manufacturers.
Minimal Configuration
DiscreteAi created data driven real-time technology that requires minimal configuration.
Contact
Our Address
1911 2nd street
Livermore, CA 94550